Brand new cylindroconical
Beer tanks / fermentation tanks and storage tanks
designed for installation in stainless steel V2A room, WSt 1.4301 IIIc
Capacity: 118.700 Liter
MJ UNI MARO
Total content approx. 118.700 ltr.
Net content of fermented about 87,700 liters.
Inner diameter about 3,900 mm
Outer diameter approx. 4,100 mm
Cyl. Height about 8,500 mm
Eaves height approx. 13,500 mm
Total height approx. 14,100 mm
Ground clearance: 1,280 mm
Perm. Operating pressure: 1 bar
Perm. Operating temperature: 40 ° C
Perm. spec. Weight: 1.05 kg / dm³
Cooling jacket:
Cooling zones on the cylinder approx. 4 x 16.5 m² (total approx. 66 m²)
Cooling zone cone approx. 10.5 m²
Perm. Operating pressure: 4 bar
Perm. Operating temperature: -10/40 ° C
Insulation thickness: 100 mm
Material: Cr-Ni steel, WSt.No. 1.4301, DIN EN 10028-7
Interpretation:
The design and manufacture is carried out according to AD-Merkblatt 2000 and other applicable standards. The delivery takes place with factory acceptance.
The containers were produced cylindrically standing with upper dished bottom according to DIN 28011. The lower floor is designed as a concentric cone floor with an interior angle of 70 °.
The removal:
The removal takes place via four strong tube feet, which are each equipped with an adjusting screw and a solid base plate.
After adjusting the container in the empty state, the massive base plate is anchored to the ground and welded circumferentially with a tube pusher on the foot.
For additional stabilization, a compression strut is mounted in the cone area per foot.
Processing:
All statically relevant welds are in the TIG or plasma tap hole-process clean and penetrated from inside and outside, formed pipe seams formed. All welds are gem. DIN EN ISO 5817 evaluation group B.
Surfaces:
On the product side:
All product-side welds are clean, sheet-smooth and finely sanded.
Plastically deformed parts, e.g. Dished bottoms as well as the entire cone bottom receive a clean construction grind up to a roughness depth of Ra ≤ 0.6 μm. Otherwise, the cold-rolled, smooth-rolled surface IIB remains.
Outer surface:
The outer welds are given a clean cut strip finish, otherwise the cold rolled, bright rolled surface remains. (IIB)
Other surface treatment:
The complete container is pickled and passivated.
Tempering:
For indirect tank cooling appropriate temperature control zones are provided. These consist of profiled sheets, which are doubled over the entire surface of the tank jacket sheet from the outside.
The profiling results in a given current flow. As cooling medium glycol 3 ° C is provided. The static connection of the doubled sheet to the inner shell is done by laser welding.
The headers and return flows per zone are led upwards out of the cladding jacket inside the insulation and end with a welding end DN 32 or alternatively with a connection spigot to be defined.
Isolation:
The container receives all around a tightly welded stainless steel insulating jacket. The subsoil is also insulated. The insulation covering of the topsoil is provided in centric flat conical shape.
As insulation, a perlite bed is used.
Nozzles and connections:
In the subsoil:
1 conical dome lock DN 450, can be swiveled on the side, can be closed with six hinged screws. The sealing is done aseptically by an O-ring.
Centric in the conical tip is a threaded DN 100, DIN 11851 attached.
In addition, a welding adapter for a pressure transducer is integrated.
Sample valve:
From the lower cylindrical area to the operating height:
1 connection DN 20 for sample valve with TC connection
1 container label
In the cylindrical area:
Temperature measurement:
2 immersion sleeves approx. 200 long, protruding into the container,
outside with connection thread for PT 100
Within the insulation, a cable conduit is guided downwards through the insulation to the outside
In the topsoil:
Isolierdom:
Centric:
1 insulation connection collar
1 centrally welded block flange DN 600,
executed with studs for mounting the instrument panel
In the dashboard all connection sockets, which are desired, housed
CIP:
1 CIP supply line from the insulation collar to the bottom and in the bottom area outwards CIP / air pipe DN 65, top with aseptic flange connection DIN 11864-2
Drainage:
1 drainage pipe, DN 25 downwards from the insulation collar and outwards in the floor area
2 lifting eyes
2 support consoles with pedestal
Documentation:
The documentation is in clear and concise form and consists of:
- drawing
- Material list of the main components
- TÜV approval report
- TÜV declaration of conformity
- Declaration of conformity of the manufacturer
- Operating instructions
- Safety instructions
otherwise gem. drawing
Capacity | 118700 | L |
Material | V2A (AISI 304) 1.4301 | |
Total heigth | 14100 | mm |
Cylinder height | 8500 | mm |
Diameter | 4100 | mm |
Operating pressure | 1 | bar |
Operating temperature | 40 | C |
Quantity of legs | 4 |