UNI 002-257-200

Total price for LUX without options: on inquiry

Price for Alpha, Alpha Plus and options on inquiry

Raw material: corn, wheat

Starch content: approx. 65 % in maize, approx. 55% in wheat

Raw material consumption: ~44 t/24h wheat their starch content

Specification:

Distillery 15.000 l / 24 h Food alcohol, Quality „Lux“, 96,3 Vol. %

Basic module alcohol production, operational installation

 

    - All equipment and apparatuses, and containers are designed for power output of the distillery

      of 15,000 l / 24 h.

   - All equipment and apparatuses are produced in Germany (EU), comply with the DIN standards and   

      guidelines built according to VDMA.

 

1)      Raw material acceptance, basic module, consisting of:

1        Stone  and foreign body deposition

1        Cereals - Acceptance- Buffer with discharge

1        Weigh feeder for raw material feed

 

Option: " Commodities cleaning "

1         Day silo for wheat with snail

1         Cereals - Cleaning- compact unit 6 t / h;precleaner

 

2)      Basic module, manual control

Methods include wet milling. This method is clean and more efficient than traditional dry milling.

1         Metering screw for mill

1         Hammermill  380 volt three-phase current with  special sieve

1         Cabinet and control

 

3)      Maceration, Basic module, manual control

Patentable continuous mixing

1                 Mash pump – NEMO

4         Mash digester every 7.500 l to 80° C, with agitator

1                 Heat exchanger DoRo for mash/water Type 32

1                 Process guarantee with energy saving effect

            

Option: “Enzyme - Direct”

Direct dosage of enzymes in the milling of raw materials will accelerate the mashing process and increase the yield

4        Enzyme water pump and container installed in dosing station

1               Process water mixing station (manual) and pressure reducer

1               Process water tank, high standing

 

                Option: “Service package mingling”

                Spare parts for mill, 20 pieces replacement sieves

                Control equipment for operation control (no laboratory equipment)

                Set of enzymes

             

4)      Basic module, fermentation, Hefegewinnung, CIP - cleaning, manual control

1           Lye tank 3.000 liters with accessories

1           Pressure boosting pump for lye up to 4 bar

2           Yeast tank 12,000 l, closed

1             Yeast pump Börg

7       Fermentation tank, each 105.000 Liter; Bottom oblique; Sheets, eyeglass, manhole  

         down and up; bottom, all material prefabricated in Germany; welding on site w  ith local

         mechanics; seams are directed and brushed, not polished. All necessary on welding   

         accessories – except argon inert gas.

 

Option: "Cooling and mixing"

            This option is to be selected

 2         Agitator and external cooling for yeast tank

 7         Cooling by means of external caking for fermentation tanks

7         Agitators for fermentation tanks

 

Option: "Alcohol recovery "

              Spray collector collects alcohol from discharged fermentation gases. The recovery of the
              Alcohol is 15,000 l / day approx. 36 l / day = approx. 11,800 l a year

               2          CO2 Sprayers for 7 tanks for alcohol recovery

 

Option: "Service package fermentation"

2          Welding machine for tank construction with accessories(for stainless steel welds)

1          Spare parts package for pumps and agitators

 

5)      Basic module, distillation rectification, manual control

Continuously operating rectification plant for 15,000 liters / 24h fine spray

Certain parts in copper. This is important for the quality of the fine sprite

1          Mashing column made of stainless steel

1          Hydroselection column with copper parts

1          Main rectification column

1          Mash pump Nemo 2-stage Gr. 50

1          Deaerator in front of the mash column

1          Spray cooler and template for fine spray

1          Feed pump

1          Raw spray pump station

1          Buffer tank for raw fuel

1          Set of fuel pumps in ex-design

1          Lint oil separator

Option: "Alpha Packet"

Additional cleaning columns are integrated into packet, So the retrofit allows to achieve the quality "Alpha" and "Alpha-Plus".

1          Working lint column made of stainless steel

1          Methanol column made of stainless steel

1          Pump station and required accessories for "Alpha Packet"

 

Option: "Control Professional"

Control of important functions is carried out by the control center outside the Ex zone by the operator of the system.

1          Measuring and control equipment in ex-design

1          PLC SIEMENS S7, PC visualization (newest standard)

1          Equipment Measuring and control equipment, valves, accessories

1          PC connection important functions of the complete production line

 

Option: "Reduction of slurry "

Heat exchanger reduces the daily amount of mud by 12 m3(approx. 10%). This option hydraulically relieves further processes of slurry processing, such as separation or drying.

1                 Slurry heat exchanger, reduced sludge quantity to approx. 10 to 15%

 

            Option: "Service package DRA"

             1         Spare parts package for NEMO pumps

             1         Spare parts package for fuel pumps

 

             Option: "Iso-Packet"

                        Heat insulation package reduces overall steam consumption during production

              1        Insulation for mash tanks Steam-saving

              1        Insulation for column material for installation on site Steam saving

 

             Option: "Pharmaceutical alcohol "

             Dehydration of produced alcohol up to a concentration of 99.98 vol.% For medical
             Purpose (pharmaceutical alcohol)

1                 Dehydration membrane system of corresponding performance

 

6)      Servieces

1          Basic engineering; Design of the installation, also for installation in Existing buildings

1          Documentation in German (possibly additional language as required)

1          Travel and visit the property, clarification on the spot, 3 days, 2 persons

1          Travel tickets for 1 person

0          Hotel, transfer to object, food pays customer

 

          Product quality:

 

Values	Lux	Alpha	Alpha Plus
Vol.-%	96,3	96,3	>96,3
Aldehyde [mg/IrA²]	2,0	2,0	1,0
Fusel oil  [mg/IrA]       1 – Propanol       1 – Butanol       Isobutanol      Isoamylalkohol	5,0	5,0	5,0
Ester [mg/IrA]	5,0	10,0	5,0
Methanol [%]	0,02	0,003	0,002
Acids [mg/IrA]	8,0	12,0	5,0
Permanganate Test [min.,in 20°C]	min.22	min.22	min.24

 

Our system is in a position rectified spirit after the highest fuel quality level ALPHA and an alcohol volume concentration of 96,3 Vol.-%  to achieve.

 

In addition, very low aldehyde and fusel values are possible.

We are happy to leave them analytical values of an ongoing and identical system.