volume of the container:  200 liters

batch size:  60 – 160 liters

cold production:  performance: approx. 3-4 batches/h  

performance depending on the process technology

product area:  foodstuffs

product contacting parts: V4A AISI 316 (1.4571)

surface quality: polished, grain 240

sealing quality:  EPDM

valves:  manufacture: KIESELMANN

fittings: DIN 11851

operating voltage:  400 Volt, 50HZ, 3 phases N, P, PE

control voltage: 24V DC

 

homogenizer: Type KORUMA 18,5 kW   3000 rpm

vacuum system:  1,5 kW

stirrer: 2,3 kW   10-40 rpm

lifting device:  0,25 kW

 

intake connecting piece right: DN 50

intake connecting piece left: DN 50

floor drainages: 2 pieces DN 50 hand flap with blind cap

tools: Type KORUMA

tool size: 160 mm

rotor: 10 x 15 mm

stator:  30 x 4 mm

 

rest outlet: DN 50 with butterfly valve and blind cap

connection pressure side: DN 65 thread connection DIN 11851

connection suction side: DN 120 screwed flange

 

homogenizer inlets mixing chamber:

connection left: DN 50 butterfly valve

connection right: DN 50 butterfly valve

direct dosing water: DN 40

direct dosing oil: DN 40

floor drainage: DN 50 butterfly valve for CIP return pipe

main drive:

version:  three-phase motor

power: 18,5 kW

rated speed:  2960 rpm

protection class: IP 54

insulation class: B

shaft seal: GLRD / single-acting

 

work vessel

volume:  200 liters

effect volume: 60 - 160 liters

special edition: Lid hinged automatically

pressure resistance: vacuum-tight – 1 bar

floor surface:  cone

container infeed: DN 65 rectangular,left (thread connection DIN 11851)

container outlet: DN 125 (flange tight srewed)

overpressure valve:  DN 25

 

double jacket mixing container:

double jacket: max.3 bar

insulating jacket:  50 mm rock wool for heating or cooling with steam

or water etc. without valves

 

lid:

seal version:   profile seal (standard)

pressure resistance: vacuum-tight– 1 bar

lid epuipment: 1 sight glass NW 125 with wiper and lamp, 3 supports for CIP nozzels

lifting device:   electrically 0,25 kW

stirrer:

type: wiping agitator with flow breaker

wiper:   PTFE

 

stirrer enginge:

type:  three-phase current gear motor AISI 304

power:  1,5 kW

drive speed: 10 – 40 rpm controllable right-/left-handed motion

protection class:  IP 54

insulation class: B

painting:  RAL 1013 (pearl white)

seal:  Garlock-shaft seal

 

vacuum

nominal diameter:  DN 25

pipe connection:  DIN 11851

seal quality: EPDM

ventilation connection:  DN 25 with pneumatically butterfly valve

vacuum regulation: automatically

pressure sensor:  E+H

control voltage:  24 V DC

measuring range:  -1 / +1,5 bar

vacuum stop valve:  non-return ball valve

vacuum pump:  water-ring-pump

voltage:  400V, 50Hz

power: 1,5 kW

protection class: IP 54

insulation class:  F

maintenance unit:  water checking device (24V DC)

recirculation pipe:

pipe size:  DN 65

butterfly valves: 3 butterfly valves pneumatically

output pipe: DN 65 perpendicular to the mixing chamber

output pipe: DN 65 with drainage elbow at a height of 165 cm

 

base frame and platform:

tubular frame:  with cover plates

material: V2A   AISI 304 (1.4301)

dimension:  L=2000 mm, W=1200 mm, H= 2200 mm

base design: machine feets height-adjustable

surface treatment: glass-beaded

 

storage vessel 1

material:  AISI 316 (1.4571)                      weight: 35 kg

volume: 150 Liter

outlet: DN 50

discharge: vibrator

floor surface: cone

finish quality: polished grain 240

mounting: on three legs

connecting pipe: DN 50 with hand flap    

function: sucking in of dry matter components via vacuum

 

storage vessel 2

material: AISI 316 (1.5471)                      weight: 20 kg

volume: 100 liters

outlet: DN 50

floor surface: cone

finish quality:  polished grain 240

mounting: on three legs

connecting pipe: DN 50 with hand flap

function: sucking in of dry matter components via vacuum

 

dosing automatic water in homogenizer:

water in the homogenizer

Fully automatic dosing of a pre-set amount of water via IDM

 

dosing automatic oil in homogenizer

oil dosage in the homogenizer

Fully automatic dosing of a pre-set amount of oil via thump conter

 

CIP nozzle for washing the plant

3 CIP nozzles with CIP-rotating nozzles, pneumatic valves and pipe connections for automatic

cleaning cycle oft he plant.

 

electrical control

control cabinet:  built on the pedestal oft he machine

protection class: IP 54

material:  AISI 304 stainless steel

version:  Siemens SPS-control

operation: via Color Touch-Panel

 

LxWxH: 2500 x 1800 x 2200 mm           weight: A-200: 1410 kg 

 

operating instruction available!

surcharges:

 

temperature control

model: heating – cooling – emptying

compact design: fully integrated

temperature contol: 1 PT 100 in mixing chamber-inlet pipe

temperature gauge: on the control paneel

2/2-way-valve: electrically-pneumatic-valves

condensate separator

 

Direct steam injection in recirculation

steam connection: DN 50

consisting of:

-          injection plant integrated in circulation pipe

-          steam control valve

-          dirt trap, mesh Ø 0,63 mm

-          stop valves

-          manometer

-          condensate separator ¾“

-          potective grating  17.570,00 €

 

bypass-system with pump, valves and control   17.150,00 €

 

spare parts set consisting of:

-          4 x seal for flap valve DN 25

-          4 x seal for flap valve DN 50

-          1 x mechanical seal for stirrer

-          1 x lamp for sight glass

-          1 x wiper for sight glas

-          1 x Set O-Ring homogenizer

-          1 x Set spare parts for double mechanical seal homogenizer

-          1 x seal for lid

-          1 x set scraper for stirrer  4.500,00 €

 

commissioning

7 days without arrival and departure time

without airfare and hotel costs   700,00 €/day